Precision Sheet Metal Fabrication Process
How We Build Durable Library Book Return Cabinets
Sheet metal press brake forming book return cabinet parts
🔧 5-Step Manufacturing Workflow
1️⃣ Laser Cutting
Equipment: 6kW Trumpf TruLaser 5030
Tolerance: ±0.1mm (for perfect hinge alignment)
Material: 304/430 stainless steel (1.0-2.0mm thickness)
Why it matters: Clean edges prevent book/jacket snags
2️⃣ Press Brake Forming
Amada HG-1003
Flat blank
90° main chassis
Hemming edges
Stress test @ 50,000 cycles
Key Bend: 85° gradient return chute (avoids book jams)
Tooling: Custom radius punches (R2-R5mm available)
3️⃣ Welding & Assembly
Method: Spot welding + argon TIG for visible seams
Quality Control:
3D scanning vs CAD model (Deviation <0.3mm)
Salt spray test passes 96hrs (ASTM B117)
4️⃣ Surface Treatment
Process Library Equipment Benefit
Electropolishing Fingerprint-resistant for high-touch areas
Powder Coating RAL colors match school/university branding
Screen Printing Wear-resistant instruction labels
5️⃣ Smart Integration
Sheet Metal Enclosure
RFID reader cutout
Embedded cable channels
Waterproof gland installation
EMI shielding: Prevents scanner interference from metal walls
⚙️ Advanced Capabilities
Prototyping: 3-day turnaround for form/fit checks
Value Engineering:
Suggested redesign: Replace 4 welded brackets with 1 folded tab (saves ¥23/unit)
Compliance: Meets ANSI/NISO Z39.83 for library hardware
📹 See It in Action
▶️ Video: Watch our automated cell form a book drop chassis in 38 seconds
For Procurement Teams:
✅ BOM transparency: Receive full material certs (SGS reports)
✅ DFA-ready: Provide your CAD for manufacturability analysis
✅ Global logistics: FOB Ningbao / EXW Shenzhen options