laser

Sheet Metal Fabrication Service

Laser cutting is a technology that uses a high-energy-density laser beam to cut materials precisely.

Here are its key points:

1. Working principle

Laser generation: A laser (such as CO2, optical fiber, Nd: YAG) generates a high-energy laser beam.
Beam focusing: A lens or reflector focuses the laser beam onto the surface of the material to form a high-energy-density spot.
Material heating: The laser quickly heats the material to the melting or vaporization point.
Cutting completion: The cutting seam is formed by moving the laser head or the material.

2. Advantages

High precision: The cutting accuracy can reach 0.1mm.
Fast speed: Especially suitable for thin plate materials.
Non-contact: Reduce mechanical deformation and tool wear.
Versatile: Can cut a variety of materials, such as metals, plastics, ceramics, etc.
Automation: Easy to integrate into automated production lines.

3. Application areas

Industrial manufacturing: Used for parts processing in the automotive, aerospace, electronics and other industries.
Medical devices: Manufacture high-precision medical devices.
Architectural decoration: used for metal decoration and artwork production.
Advertising logo: cutting advertising materials such as acrylic and wood.

4. Common materials

Metals: stainless steel, carbon steel, aluminum, copper, etc.
Non-metals: acrylic, wood, glass, ceramics, plastics, etc.

5. Equipment type

CO2 laser cutting machine: suitable for non-metals and some metals.
Fiber laser cutting machine: mainly used for metal cutting, high efficiency.
Nd: YAG laser cutting machine: suitable for high reflectivity metals.

6. Precautions

Safety protection: protective glasses need to be worn to prevent laser damage.
Equipment maintenance: regular cleaning and calibration of optical components.
Material selection: laser parameters need to be adjusted for different materials.

7. Development trend

High-power laser: improve cutting speed and thickness.
Intelligence: combine AI and the Internet of Things to achieve intelligent monitoring.
Green and environmental protection: reduce energy consumption and pollution.

Advantages of laser cutting

Flexibility:
Suitable for small batch and multi-variety production.
Precision:
Laser cutting has high precision and is suitable for high precision requirements.
No mold cost:
No mold is required, suitable for small batch or prototype production.
Complex pattern:
Suitable for complex patterns and fine cutting.
A wide range of processable materials
Low carbon steel, stainless steel, aluminum alloy, pure copper, brass, etc.
Wide range of applications
Automotive industry, electronics and electrical industry, mechanical equipment industry, construction industry, etc.

Our ordering process

Contact Us Upload CAD file
Determine Details And Quote
Manufacturing
Quality control
Delivery

More resources for sheet metal fabrication

Learn more about how sheet metal fabrication works and how to design the best parts for this technology.

FAQ's about sheet metal fabrication service

There are many types of materials available for sheet metal customization: cold rolled sheet (SPCC), hot rolled sheet (SPHC), electro-galvanized sheet (SECC), hot dip galvanized sheet (SGCC), stainless steel: such as SUS301 and SUS304, copper and copper alloys, aluminum and aluminum alloys: such as 6061, 6063 aluminum alloys, and other materials: including tinplate (SPTE).
We can also source many custom materials on request. Contact Violet@fuleimetal.com to discuss the options.

We provide the following processing services:
1. **Drawing design**.
2. **Laser cutting**, processing accuracy can reach ±0.1mm.
3. **Bending**.
4. **Forming**: Other forming processes besides bending, such as using molds on ordinary punching machines or other equipment to deform the workpiece, including stretching, rib pressing, convex bulge, etc.
5. **Welding forming: Commonly used welding methods include argon arc welding, butt welding, carbon dioxide welding, etc. The welding gap is generally 0.5-0.8mm, and the weld is uniform and smooth.
6. **Surface treatment**: electrostatic powder spraying, liquid paint, electroplating, surface oxidation, surface brushing
7. **Assembly**: Screws, rivets and other connection methods may be used.
8. **Packaging and shipment**.

To ensure the quality of sheet metal parts, we strictly implement the process flow, establish a quality management system, and strengthen quality inspection: full inspection of the first piece, including inspection of the size, expansion, etc., sampling inspection of finished products, and comprehensive inspection of the appearance. If unqualified, timely adjustment and re-inspection.

The lead time for sheet metal fabrication projects varies based on multiple factors, such as project complexity, material availability, production capacity, and manufacturing processes.
In general, simple sheet metal fabrication projects may have a lead time of a few days to a week or so. Complex projects or those with special requirements can take two to four weeks or even longer. Prototype projects usually take 2-5 days if in-stock materials are used.

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