Sheet Metal Fabrication Service

Highly Personalized Customized Service
High-precision Processing: Advanced Equipment Technology
Fast Delivery: Efficient Production Process
Cost advantage: Optimize Material Utilization
Professional Technical Team & Perfect After-sales Service System
Green Production & Sustainable Development Concept

Design, Manufacturing & Benefits

1. Core Technical Specifications

A. Material Selection Guide

Material	Thickness Range	Key Properties	Best Applications
304 Stainless	0.8-3.0mm	Corrosion-resistant, food-grade	Outdoor/high-humidity installs
Aluminum 5052	1.0-4.0mm	Lightweight, EMI shielding	Telecom/RF equipment
Galvanized Steel	0.6-2.5mm	Cost-effective, durable	Industrial control cabinets
Electro-galvanized	0.5-2.0mm	Superior paint adhesion	Consumer electronics

▶ Pro Tip: Use 1.2mm cold-rolled steel (SPCC) for 95% of indoor industrial enclosures

B. Critical Tolerance Standards

Cutting: ±0.1mm (Laser) / ±0.3mm (Punch)
Bending: ±0.5° angle / ±0.2mm positional
Hole Spacing: ISO 2768-m class compliant

2. Manufacturing Process Breakdown

Step-by-Step Production Flow

CAD Design

DFM Analysis

Laser Cutting

CNC Punching

Press Brake Bending

Welding/Riveting

Surface Treatment

QC Inspection

Key Cost Drivers

Tooling:
- Progressive dies: $3, 000 -$ 15,000 (justified for 5,000+ units)
- Modular tooling: 40% lower cost for prototypes
Finishing Options:
- Powder coating: $0.8 -$ 2.5/sqft
- Anodizing: $1.2 -$ 4.0/sqft
- Brushed finish: Adds 15-20% labor cost

3. Smart Design Features for Electrical Enclosures

A. Thermal Management Solutions

Ventilation Patterns:
EMI/RFI Shielding:
- Gasket grooves for conductive seals
- Seam welding over spot welding

B. IP Rating Compliance

Protection Level	Key Manufacturing Requirements
IP54	Overlapping seams + silicone gaskets
IP66	Laser-welded joints + cable glands
IP69K	316 stainless + pressurized seals

4. Industry-Specific Customizations

A. Renewable Energy Applications

Solar Inverter Boxes:
- UV-resistant coatings
- 2.0mm aluminum with compression latches

B. Medical Equipment Requirements

Cleanroom Compliant:
- Radius corners (R3mm min)
- Electropolished interiors

C. Military/Aerospace Standards

MIL-STD-810G vibration testing
Faraday cage integration

5. Cost-Benefit Analysis

Unit Economics Comparison

Order Qty	Unit Price (Steel)	Lead Time	MOQ Rationale
50 pcs	$85	12 days	NRE amortization
500 pcs	$37	18 days	Bulk material discount
5000+ pcs	$22	30 days	Dedicated production

Our ordering process

Determine Details And Quote

Manufacturing

Quality control

Delivery

More resources for sheet metal fabrication

Learn more about how sheet metal fabrication works and how to design the best parts for this technology.

FAQ's about sheet metal fabrication service

What types of sheet metal materials can be used in fabrication?

There are many types of materials available for sheet metal customization: cold rolled sheet (SPCC), hot rolled sheet (SPHC), electro-galvanized sheet (SECC), hot dip galvanized sheet (SGCC), stainless steel: such as SUS301 and SUS304, copper and copper alloys, aluminum and aluminum alloys: such as 6061, 6063 aluminum alloys, and other materials: including tinplate (SPTE).
We can also source many custom materials on request. Contact Violet@fuleimetal.com to discuss the options.

What sheet metal fabrication processes do you offer?

We provide the following processing services:
1. **Drawing design**.
2. **Laser cutting**, processing accuracy can reach ±0.1mm.
3. **Bending**.
4. **Forming**: Other forming processes besides bending, such as using molds on ordinary punching machines or other equipment to deform the workpiece, including stretching, rib pressing, convex bulge, etc.
5. **Welding forming: Commonly used welding methods include argon arc welding, butt welding, carbon dioxide welding, etc. The welding gap is generally 0.5-0.8mm, and the weld is uniform and smooth.
6. **Surface treatment**: electrostatic powder spraying, liquid paint, electroplating, surface oxidation, surface brushing
7. **Assembly**: Screws, rivets and other connection methods may be used.
8. **Packaging and shipment**.

How do you ensure the quality of fabricated sheet metal parts?

To ensure the quality of sheet metal parts, we strictly implement the process flow, establish a quality management system, and strengthen quality inspection: full inspection of the first piece, including inspection of the size, expansion, etc., sampling inspection of finished products, and comprehensive inspection of the appearance. If unqualified, timely adjustment and re-inspection.

What is the lead time for sheet metal fabrication projects?

The lead time for sheet metal fabrication projects varies based on multiple factors, such as project complexity, material availability, production capacity, and manufacturing processes.
In general, simple sheet metal fabrication projects may have a lead time of a few days to a week or so. Complex projects or those with special requirements can take two to four weeks or even longer. Prototype projects usually take 2-5 days if in-stock materials are used.